Category Archive: Fastening Systems

Blanket Installation Tips

Blanket Installation Tips

Insulation blankets help protect personnel by containing potentially dangerous temperatures inside the affected component so that the ambient environment remains stable and safe.  Insulation blankets can also control temperatures during mechanical operations to keep temperature fluctuations from damaging the surrounding equipment. Although most insulation blankets are designed to prevent heat from transferring outside of a hot component, they can also be used to insulate cold areas or keep them from freezing.

Firwin’s insulation blankets are removable so workers can access the equipment beneath them for maintenance and repairs. But it’s critical to properly reinstall the blanket after servicing to ensure there aren’t any gaps in coverage. Even minor rifts can leak heat into the surrounding area, potentially decreasing the overall operational efficiency and creating a hazard to nearby workers.

As a premier provider of industrial insulation solutions for customers in a range of industries and applications, Firwin has the knowledge and expertise to insulate your equipment and make your workplace safer. In the passage below, our seasoned experts share tips on how to ensure your removable insulation blanket is installed correctly.

Get the Right Tools

To install an insulation blanket, you’ll need the following tools:

Safety Gear

If the equipment is hot or continuously operating, workers must have the appropriate personal protective equipment (PPE) to defend against surface heat, ambient heat, steam, liquids, chemicals, and any other unsafe conditions that may arise. The installer should wear protective gloves while handling the cable lacing.

Stainless Steel Lacing Wire

Firwin’s removable industrial blankets typically use stainless steel lacing wire to wrap the blankets around the equipment and fasten the edges to the rivets on the blanket. The wire offers a reliable and durable bond that is temperature-resistant and long-lasting, even in extreme conditions. Other fastening methods are also available.

Pliers or Side Cutters

The installation technician will likely use a set of pliers or side cutters to twist and manipulate the lacing wire and fasten the blanket to the equipment. They may need to cut the wire to size once it has been laced.

Installation Guide

Before you begin your installation, double-check that your equipment matches with the corresponding label on your blanket. Firwin’s insulation blankets come in a broad range of sizes, configurations, and designs that are specially engineered to provide optimal coverage for corresponding pieces of standard equipment. Placing the wrong blanket on a component will not offer the coverage you need and could result in unsafe gaps or overlap that reduces the efficacy of your insulation.

Have a Plan or Template

Blanket installation processes vary depending on the equipment configuration and facility. Before you begin, decide where each blanket will go and the order in which you plan to install them. Some blankets are designed to go above or below others, so you need to put a detailed installation plan in place to avoid errors or unnecessary delays.

If your system includes unions or elbows, note that both union and elbow blankets should be installed after the standard pipe insulation blankets have already been fastened.

Ensure Full Coverage

Here are some additional tips to ensure your insulation blankets are installed with optimal coverage:

Overlap Edges

Blanket flaps should overlay at the seams without creating any gaps or spaces. Even small gaps can allow heat transfer, thereby reducing the efficiency of your system.

Crisscross Wiring

Lace the wire around each rivet across the blanket’s seam in a crisscross pattern. Then trim and bend the excess wire to ensure that it stays in place and won’t catch on other pieces of fabric or equipment. Make sure to secure the wire on the union and elbow blankets to the rivets of the primary insulation blanket for optimal coverage and stability.

 Choose Firwin for Superior Insulation Solutions

At Firwin, we are proud to offer an extensive range of removable and permanent insulation solutions for industrial equipment. Our state-of-the-art facilities allow us to custom-tailor solutions to meet the needs of any application. To learn more about our quality insulation products and services, or if you need help installing equipment, contact the experts at Firwin today!

Choosing the Right Material for Your Insulation Blankets – Part 4: Fastening Systems

For the final installment of our Choosing the Right Material for Your Insulation Blankets series, we are going to look at fastening systems. As we have seen, arriving at the right combination of materials for your insulation blankets takes a lot of time and expertise. The same holds true for the fastening system used to hold your insulation covers in place. Just like with outer covers, inner liners, and the insulation itself, fastening systems come in a variety of materials to fit your specific needs.

  • Stainless Steel Lacing Wire with Rivets – This rugged system stands up to high heat (1200°F/649°C) and is the most economical option available.
  • Silicone Straps with Buckles/Rings – Does not offer as high a temperature limit (500°F/260°C), but does allow for quicker installation and removal.
  • Kevlar Straps with Buckles/Rings – Kevlar has a higher temperature limit (700°F/371°C) and is more rugged than silicone. This in turn makes it a more pricey option.
  • Stainless Steel Mesh Straps with Buckles/Rings – This top of the line system is rugged and has both a high temperature limit (1200°F/649°C) and price.
  • Springs – These springs offer easy assembly and removal with a high temperature limit (1200°F/649°C). They are perfect for quick blanket assembly and disassembly.
  • Snaps – Much like springs, except we do not recommended them for curved surfaces and low volume applications.
  • Velcro (polyester) – As one might expect, Velcro goes on and off quite easily. Its big drawback is a very low temperature limit of 200°F/93°C.
  • Nomex Velcro – Much like standard Velcro except with a slightly higher heat threshold of 280°F/138°C.
  • Stainless Steel Velcro hooks with Nomex Velcro Fasteners – A somewhat expensive, high temperature Velcro (450°F/232°C) that is less sensitive to dirty environments then other Velcro products. There you have it—From the basics to material choices to the fastening systems, we have outlined all of the steps in choosing the right insulation blanket for your application.

Choosing the Right Insulation Blanket Supplier