Odd shapes and sizes are always something that design engineers encounter when creating everything from pipe fittings to fasteners. With insulation blankets, varying geometries and protrusions from engine and exhaust components and process piping are regularly encountered in the design phase. At this point, when the surface to be covered isn’t smooth, how does that blanket fit?
Here is where our custom blanket services fit in. When it comes to the design portion of the production phase, our design engineers evaluate the surface and piping, and can create a blanket to accommodate any protrusions or cut outs.
How do we go about this with our customers? There are a few different options of reviewing and obtaining this kind of information. First and foremost, if the insulation blanket is needed in an emergency situation, with no lead time to make a custom cover, we can send a blanket and the customers can make the cut outs themselves according to the placement of the brackets. If that is not the situation, then our design engineers look at the end application. If the jacket will be covering a silencer, then they will supply the customer with a support brackets drawing they can fill out. If it’s a different component—such as for the oil and gas industry—we will then ask for CAD drawings or specific dimensions from the customer. Despite the application, it’s always pertinent for our design engineers to have drawings of the equipment that will be blanketed.
The most important aspect of the blanket design is that, according to our article, our “design team ensures that any cut-outs or openings are designed in such a way as to allow sufficient room for the protruding item, while minimizing any heat loss due to the lack of insulation.”
Whether you’re worried about complex geometries or protruding components on your equipment, don’t fear—our design engineers can create an insulation blanket for every application.
At Firwin, we always want to make sure that you get the most out of our removable insulation blankets. When you purchase any of Firwin’s removable insulation covers for the first time, we not only provide you with a high quality product, but also a world-class product information guide. The 24-page guide covers a wide variety of topics including:
- An overview of removable insulation blankets
- Detailed installation instructions including common errors to avoid
- A closer look at harder to identify parts like segmented elbows, flanges, and cones
- Alternative fastening methods
- How to care for new blankets
- How to keep the highest level of safety during usage
The guide includes diagrams and photos, allowing those who are new to our insulation blankets to properly install them.
While we provide top quality covers, we also want to provide top quality service. Is there anything missing from the guide? If so, let us know!
At Firwin, we take pride in the performance and longevity of our removable insulation blankets. We manufacture all of our products to withstand the toughest and most challenging environments, be it hundreds of feet underground or on the roughest seas. In order to make sure our insulation jackets maintain peak performance, it helps to follow a few easy care tips.
- Firwin’s fastening systems are extremely strong, but it is important to avoid excess force when installing your insulation blankets.
- It isn’t always easy, but for the best service, keep your blankets as clean as possible.
- Promptly remove or clean off all chemicals that cause deterioration of aluminum or silicone coatings.
- Avoid oil saturation; this will render your blanket’s “non-combustible” characteristics ineffective. You will then need to replace the covers.
- Treat blankets like all parts of the engine and inspect them regularly.
- Last but not least, always take care not to cut or damage the outer protective cover fabrics. It helps to limit the usage of sharp instruments around all insulation blankets.
If you follow all of these steps, you can automatically increase the lifespan of your removable insulation blankets. If you have more blanket care questions, please contact one of our insulation blanket experts today!
For the final installment of our Choosing the Right Material for Your Insulation Blankets series, we are going to look at fastening systems. As we have seen, arriving at the right combination of materials for your insulation blankets takes a lot of time and expertise. The same holds true for the fastening system used to hold your insulation covers in place. Just like with outer covers, inner liners, and the insulation itself, fastening systems come in a variety of materials to fit your specific needs.
- Stainless Steel Lacing Wire with Rivets – This rugged system stands up to high heat (1200°F/649°C) and is the most economical option available.
- Silicone Straps with Buckles/Rings – Does not offer as high a temperature limit (500°F/260°C), but does allow for quicker installation and removal.
- Kevlar Straps with Buckles/Rings – Kevlar has a higher temperature limit (700°F/371°C) and is more rugged than silicone. This in turn makes it a more pricey option.
- Stainless Steel Mesh Straps with Buckles/Rings – This top of the line system is rugged and has both a high temperature limit (1200°F/649°C) and price.
- Springs – These springs offer easy assembly and removal with a high temperature limit (1200°F/649°C). They are perfect for quick blanket assembly and disassembly.
- Snaps – Much like springs, except we do not recommended them for curved surfaces and low volume applications.
- Velcro (polyester) – As one might expect, Velcro goes on and off quite easily. Its big drawback is a very low temperature limit of 200°F/93°C.
- Nomex Velcro – Much like standard Velcro except with a slightly higher heat threshold of 280°F/138°C.
- Stainless Steel Velcro hooks with Nomex Velcro Fasteners – A somewhat expensive, high temperature Velcro (450°F/232°C) that is less sensitive to dirty environments then other Velcro products. There you have it—From the basics to material choices to the fastening systems, we have outlined all of the steps in choosing the right insulation blanket for your application.
Choosing the Right Insulation Blanket Supplier
We have already discussed the criteria that need to be analyzed when choosing the correct insulation blanket material. With that out of the way, now it is time to look at the actual insulation materials typically found in insulation blankets.
- Fiberglass – This classic insulation material is used in most standard insulation blanket applications. It is odorless, does not contribute to metal corrosion, is excellent at sound absorption, and resists decay, mold, and vermin. Fiberglass has a temperature limit of 1200°F (649°C), so it is not right for higher temperature applications.
- CMS Wool – This material is slightly more expensive than fiberglass, but it has a much higher temperature limit of 2192°F (1200°C). It’s also odorless, does not contribute to metal corrosion, is excellent at sound absorption, and can withstand decay, mold, and vermin.
- Mineral Wool – The big plus of mineral wool is its low moisture absorption qualities and excellent thermal resistance. Its temperature limits are the same as fiberglass, and it is a decent sound and vibration absorber. It is also slightly more economical than fiberglass.
- Aerogel – This is the top-of-the-line when it comes to insulation materials. It is superior to both fiberglass and CMS wool and is ideal for a limited clearance application or where blanket weight is a concern. In fact, ½” thick Aerogel has the same properties as 1.5” thick fiberglass. As you might expect, it also carries with it a top-of-the-line price tag. It also has a slightly lower temperature limit of 1100°F (600°C).
Stay tuned for Part 3, where we cover the different materials available for your insulation’s outer and inner covers.
Choosing the Right Insulation Blanket Supplier
When it comes to insulation covers, blankets, and jackets, one size does not fit all. In order to match your specific application with the correct insulation materials, quite a few factors need to be considered. An incorrect insulation blanket can cost you money, time, and even the safety of your workers and customers. Some of the factors that must be taken into consideration when selecting the correct insulation materials for your particular application include:
- Maximum temperature range of the application in question – If your insulation cannot handle the temperatures your application demands, then it is at best, ineffective, and at worst, dangerous.
- Desired outer surface “touch” temperature – What temperature do you need the outside of the insulation cover to be? Does it need to be ‘touch-safe’, or are you just trying to lower the ambient temperature in the surrounding area?
- Exposure to elements (i.e. water, chemicals, debris, etc.) – What will your insulation have to go through? Can it handle the water, chemicals, and debris thrown its way?
- Safety and regulatory requirements – Are there certain standards (i.e. UL, fire safety, etc) that your insulation covers must meet?
- Space limitations – How much room do you have to work with? Space constraints can influence both the insulation thickness and type of insulation material recommended.
- Frequency of insulation removal – If you need to remove the insulation often for equipment maintenance or adjustments, it will play a role in what fastening materials are chosen.
- Aesthetic requirements – Last but certainly not least, do you need your insulation covers to match their surroundings or conform to a certain corporate color?
It is imperative that your insulation blanket provider is aware of these basic factors. Your Firwin rep can walk you through these steps and ensure that you get the right blanket for your application.
Choosing the Right Insulation Blanket Supplier
Are you involved in any projects or processes with or requiring UL-certification? If so, then it is necessary that all components of that project or process need to be UL-certified, including insulation blankets. For instance, if you’re building a generator set – a process that is specified as requiring UL certification—you’ll need UL-certified insulation blankets. Here at Firwin, our fiberglass insulation jackets meet this requirement.
Firwin’s fiberglass insulation blankets are used to insulate engine parts, exhaust piping and components, and industrial process piping and machinery. They’re used in just about every industry requiring insulation blankets to manage heat generated by various industrial processes, and if UL-certification is required, Firwin’s fiberglass insulation covers have got you covered. They’re fire-resistant, they can withstand extremely high temperatures, and they’re all UL-certified.
What does UL certification mean? According to the UL website, UL-certification is defined as “a process that determines that the source, substance, quality, manufacture, performance, described features, precision, ruggedness or other characteristics of a product or service meets the standard/s, code or criteria developed for that product or service.”
The UL website also says, “Dedicated to promoting safe living and working environments, UL helps safeguard people, products and places in important ways, facilitating trade and providing peace of mind.” At Firwin, we share this same dedication, and with our fiberglass insulation covers– all UL-certified – we help to promote fire safety practices in all industries.
If you’re in the oil and gas industries or any industry where you need to insulate pipe, you’re going to appreciate our newest product: Firwin T-Wrap. T-Wrap is an insulation blanket and spiral wrap in one, and it easily wraps around pipe and doesn’t need to be fastened to the pipe. It’s a great insulation value, offering quick coverage for exposed piping, efficiently and effectively.
Firwin T-Wrap is available off the shelf and comes in various sizes. You’ll want to keep it in stock and on hand for your insulation needs. It’s ideal for facilities where pipes need to be covered quickly and where there are many variations in piping.
Firwin T-Wrap has an outer cover similar to that found on insulation covers. Unlike insulation blankets, there is no inner liner covering the insulation material. Fastening is via Velcro. Firwin T-Wrap offers many advantages over other insulation products, including:
- Flexibility – easily covers exposed piping of all sizes and variations.
- Reusability – it wraps like tape, but unlike insulation tape, Firwin T-Wrap is removable and you can use it over and over again.
- No delays – you can keep Firwin T-Wrap in stock and on hand and, since it doesn’t need to be customized, there are no delays or waiting periods.
We’d be happy to “rap” with you more about our newest product!
Firwin friends, come take a look at our website
—do you notice anything different? If you haven’t been on our page recently, then you should see a newer version of Firwin. Not too long ago, we went ahead and tweaked our website, so that it reflects all of the updates our company has made in the past months. Let’s walk through all of the changes.
Homepage: In wanting to make the website more current, we decided to provide more definition to the site, beginning with the homepage. Here, we added a border and some color to the outside of the page. Now take a look at the scrolling photos at the top of the homepage. Here, we wanted to refresh the images to properly reflect our latest products and applications, as well as our further foray into the oil and gas industries, which led to the addition of a new ThermoWrap photo.
Catalogue: From here, let’s move to our product catalogue. As you delve deeper into the catalogue, you will notice that some of the photos on the content buckets have been updated as well. Not only that, but as you move to either the “Products by Industry” list or the “Products by Application” list, you will see that visually, the page has been changed as well. Since we know it’s important to highlight the prominent industries and applications of our products, we wanted to ensure our site reflected our audience. Therefore, we re-ordered the list of industries and applications so that the more pertinent ones are placed at the top of the list.
: We recently told you about our experience at Power-Gen
last month. Are you looking for even further information about that show? We added the video
we showcased at Power-Gen for all of our visitors to enjoy.
Testimonials: Our website has always been full of great testimonials we have received from our customers. The only problem was that we felt it was hidden on the site. Now, we have added a tab for “Testimonials” to the top navigation field of the site. This way, you can’t miss them! Looking for our forms and literature? They can now be found under the “About Us” tab. Even better—they are no longer password protected, so more people can receive our information.
How do you like the changes? Hopefully, the site is not only updated, but more user-friendly to all of our visitors. Let us know what you think!